Mouthwatering Smoked Sausage Mac and Cheese

Category: Where Culinary Traditions Collide

Bite-sized sausage and macaroni get tossed into a buttery, cheesy sauce with a splash of milk. While everything’s melting together, the sausage gets a good sear for max savory depth. After the cheese goes in, let it melt in slowly—that’s the secret to the creamiest bite. Once you stir in the pasta and sausage, it’s ready. Quick, easy, and perfect for busy families or a cozy night in. Don’t forget salt and pepper at the end. Dig in while it’s gooey and hot for the best experience.

Monica
By Monica Monica
Updated on Wed, 16 Jul 2025 13:34:33 GMT
A plate loaded up with sausage and macaroni. Pin
A plate loaded up with sausage and macaroni. | flavorsfuse.com

Nothing beats a warm pot of gooey smoked sausage mac and cheese when you’re craving comfort food. As soon as the air turns chilly or you want to cozy up with something hearty, this hits the spot. Smoky sausage and sharp cheddar mixed into tender noodles always win over my crew, and you’ll have it dished up in just 30 minutes flat.

I made this on a school snow day, and it’s stuck as a go-to for chilly weather in our house. Even better when everyone’s back for another helping.

Irresistible Ingredients

  • Salt: Rounds out all the flavors Taste it before you serve so you don’t overdo it
  • All-purpose flour: Works as the thickener for the cheese sauce Fresh flour will help your sauce stay smooth no lumps
  • Unsalted butter: Melts down for that creamy base Unsalted makes it easier to control how salty the final dish is
  • Milk: The backbone of the sauce Go for whole milk if you can but 2% does the trick too
  • Elbow macaroni: Those curved noodles really hang onto the cheese sauce Choose a good brand for best texture
  • Sharp cheddar cheese: Gives everything that bold, tangy flavor Shred it yourself from a block for a super melty finish
  • Smoked sausage: Brings in tons of smoky flavor and protein Choose one with an old-school casing and no odd fillers for the best bite

Easy Step-by-Step Directions

Mix Everything Together:
Dump your cooked macaroni and the browned sausage into the cheesy sauce Give it all a good stir till every noodle’s coated Taste, season with a little extra salt or pepper, and serve piping hot
Stir in the Cheese:
Drop the heat to low and slowly add your grated cheese Keep stirring to make sure it melts into a silky pool Mix in the salt well
Make the Roux:
Let the butter melt in a Dutch oven or big pot Add flour while whisking, keep stirring for a minute, but don’t let it brown — you want it to smell a little nutty
Warm Up the Milk:
Heat up the milk gently in the microwave till it’s hot (not bubbling) That way, the sauce turns out silky with no lumps
Boil Your Pasta:
Cook macaroni as the box says but stop when it’s just a bit firm Drain it and set aside
Prep Your Cheese:
Shred up a block of sharp cheddar with a box grater Do it fresh so it melts perfectly and try not to snack as you go
Sauté Your Sausage:
Slice smoked sausage and toss it in a big skillet over medium heat Brown the edges for more flavor Lay on a paper towel to drain and keep it close by
Make the Cheese Sauce:
Gradually whisk warm milk into your butter-flour mix, stirring almost non-stop Keep cooking and whisking till it’s thick enough to coat a spoon — usually about five minutes
A close up of a delicious macaroni and cheese dish. Pin
A close up of a delicious macaroni and cheese dish. | flavorsfuse.com

The sausage is honestly the best bit for me That smoky layer adds something cheese just can’t Our family always thinks of movie nights and hunting down the last cheesy bite whenever I make it

Keeping It Fresh

Tuck leftovers into a sealed container and pop in the fridge for three or four days If you’re warming it up, splash in some milk and slowly heat on the stove or in the microwave The extra milk makes that sauce lusciously creamy again

Swap Options

Try turkey sausage or kielbasa if you’re feeling lighter I switch the cheese to Monterey Jack sometimes, or do a mix to shake things up Sneak in veggies like cooked peas or broccoli right before serving for a pop of color

How To Serve

Pair it with a crisp salad or even some quick steamed green beans Want to go all out? Serve with roasted veggies Or top with crispy onions or smoked paprika if you like a touch of crunch or spice

A plate of macaroni and cheese with sausage. Pin
A plate of macaroni and cheese with sausage. | flavorsfuse.com

Where This Dish Started

This classic comfort food traces back to English kitchens but grew into an American dinner staple Smoked sausage in the mix comes straight from the South where big one-pot meals are a thing It’s real comfort and big flavor in one bowl

FAQs About the Recipe

→ Can I use a different type of sausage?

Go ahead and swap in chicken, turkey, or even a spicy sausage if you want to mix things up.

→ What cheese works best for extra creaminess?

Sharp cheddar is a winner for flavor, but toss in some Monterey Jack or gouda for a creamier bite.

→ How should leftovers be stored?

Pop leftovers into a sealed container and chill—good for three days. Just add a splash of milk and reheat gently when you’re ready.

→ Can I make this dish ahead of time?

You can prep the parts ahead and put it all together later so it tastes fresh.

→ Are there gluten-free options for this meal?

Yep! Use gluten-free pasta and swap regular flour with a gluten-free blend to keep it safe for gluten-sensitive folks.

Smoked Sausage Mac Cheese

Smoked sausage and sharp cheddar add tons of flavor and richness to this ultra creamy mac. It’s cozy, filling, and great whenever you want comfort food.

Prep Time
5 min
Cooking Time
25 min
Total Time
30 min
By Monica: Monica

Category: Fusion Main Dishes

Skill Level: Beginner-Friendly

Cuisine Style: American

Yield: 6 Servings (One big potful)

Dietary Preferences: ~

What You'll Need

→ Main Ingredients

01 1 (1-pound) box elbow macaroni
02 1 (16-ounce) block sharp cheddar cheese, shredded
03 1 (13-ounce) pack smoked sausage, cut into slices

→ Sauce Base

04 1 teaspoon salt
05 6 tablespoons all-purpose flour
06 6 tablespoons butter (unsalted)
07 4 cups whole milk

Step-by-Step Guide

Step 01

Dump your drained pasta and the browned sausage into the cheesy sauce. Mix everything well so it’s all coated. Add more salt or pepper if you want. Serve right away while it’s hot.

Step 02

While keeping your pot on low, slowly tip in the shredded cheddar a little at a time. Keep stirring until it’s all smooth and melted. Sprinkle in that salt and give it another good stir.

Step 03

Get your large pot or Dutch oven hot with the butter on medium. Toss in the flour and keep stirring about a minute so it doesn't burn.

Step 04

Pour milk into a big cup or bowl and pop it in the microwave until it’s just warmed up, which usually takes around 2½ minutes.

Step 05

Fill a pot with salted water and bring it to a boil. Throw in the elbow macaroni, cooking it by the time on the box, then drain it well and set it aside.

Step 06

Grab your block of cheddar and shred it up using a box grater. Put the cheese aside for now.

Step 07

In a large skillet over medium heat, cook the sliced sausage until it gets a bit crispy and brown. Take it out, let the oil drip off on a paper towel, and put it somewhere out of the way.

Additional Notes

  1. Your sauce turns out extra smooth when you use cheese you just shredded.
  2. To keep everything creamy, dig in right after you mix everything together.

Essential Tools

  • Box grater
  • Large skillet
  • Whisk
  • Large Dutch oven or stock pot
  • Microwave-safe dish

Allergy Information

Review each ingredient for possible allergens and consult a healthcare professional if you're unsure.
  • Has dairy (milk, cheese, butter) and gluten (wheat flour, macaroni).

Nutritional Facts (Per Serving)

This info is for reference purposes only and isn't a substitute for medical advice.
  • Calories: 1014
  • Fats: 61 g
  • Carbohydrates: 73 g
  • Proteins: 42 g